I've recently wrapped up a stroker for a 1994 XJ and am completely at a loss as to why it won't start. It cranks, fuels, and sparks, but won't even pretend to fire - sounds like a classic timing issue, but I could use some input! Unfortunately, I've moved 2800mi in the meantime, but a trusted friend has it for the time being, and we're both stumped now.
Relevant details:
- 1994 XJ, AW4
- 1994 block/head/flexplate with ~560k (the only items reused)
- Icon 944 +0.020" pistons on resized OEM rods
- Scat crank
- CompCams 232 (I think - don't have the order form in front of me)
- New Bosch injectors
- Champion RC9YC4s gapped to 0.035"
Ignition
- Confirmed timing (rotor is just past 5 o'clock with #1 at TDC on compression stroke, confirmed with old cut-down cap)
- New coil & wires; each plug sparks beautifully
- Confirmed that the distributor drive gear isn't pinned 180deg out
- New cap and rotor...
- ...and when that didn't work, threw in a new distributor altogether to eliminate the possibility of a bad pickup
- ...and when none of that worked, a new computer!
- Checked NSS and swapped out CPS, but since the engine cranks/sparks/fuels, no surprise there.
- TPS voltage endpoints test out fine.
- Cleaned, reseated, and OxGarded all grounds; added additional grounds for redundancy; checked resistance across all of 'em
Fuel - Threw new O-rings on FPR and confirmed appropriate rail pressure
- Threw OE injectors back in out of desperation
- Confirmed that all injectors are pulsing and providing fuel
- Trusted machine shop built the shortblock, but I've confirmed that #1 is at TDC with valves closed when the balancer mark is at 0deg.
- There's no way the flexplate can be misassembled... right? Bolt spacing is asymmetric and the CPS output appears to be registering with the ECU.
- Flexplate is absolutely the original one as my others are all manual flywheels.
- All vacuum lines are present and intact.


