Here is what I'm building
2001 XJ California emissions
4.6 Russ Pottenger short block
Russ Pottenger 0630 P&P, with big valves
CompCam 68-231-4.
Ported late-model intake manifold
62mm TB
Banks header
My build looks very similar to Dino’s 4.6L 268-HP low-buck stroker, which specifies a 24-lb injector.
Problem is, almost every build sheet specifies 24-lb injector, regardless of the horsepower rating, no matter if the projected output is 240 or 268-hp.
Logic would seem to dictate a larger injector for a higher output engine.
According to the injector size formula, on Dino’s site (and many other sites), a 268-HP 4.6 should use 27.9-lb injectors
Injector size (lb/hr) = (horsepower x 0.5)/(no.of cylinders x 0.8)
Let’s say my engine will produce a conservative 260-HP
(260 X .5) (6 X .8) = 27.2-LB
So, should a 27-lb @49psi injector be used or am I missing something?
Are the formulas invalid or do they not take into consideration other aspects to the build? Black magic maybe?
Something like this?
https://fuelinjectorconnection.com/coll ... r-27lb-set
Injector confusion
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Re: Injector confusion
I did indeed specify the Ford 24lb injector on more than one build but note that in each case, the fuel pressure (and injector flow) is different for each application. On the Jeep I6 you'll need an injector flow in lb/hr (adjusted for fuel pressure) that's 1/10 of the expected crank HP.lazyxj wrote:My build looks very similar to Dino’s 4.6L 268-HP low-buck stroker, which specifies a 24-lb injector.
Problem is, almost every build sheet specifies 24-lb injector, regardless of the horsepower rating, no matter if the projected output is 240 or 268-hp.
Logic would seem to dictate a larger injector for a higher output engine.
The Ford Racing 24lb injector is rated to flow ~24lb/hr at 39psi. On a 49psi injector rail it'll flow 26.9lb/hr which is exactly what you'd need on an I6 engine in a '96-'04 Jeep that produces ~270hp. The injectors you referred to in the link would also work.
1992 XJ 4.6 I6 - 5MT - Stroker build-up, Stroker "recipes" Sold
1995 Mustang GT - 4AT - Modded Sold
2006 Mustang GT - 5MT - Modded Midlife Crisis Car
1995 Mustang GT - 4AT - Modded Sold
2006 Mustang GT - 5MT - Modded Midlife Crisis Car

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- Stroker Displacement: 4.6
- Vehicle Year: 2001
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Re: Injector confusion
Thanks Dino for confirming what I had hoped I understood.
Like so many forums, the core group of knowledgable people is shrinking, as they move onto new interests and hobbies.
Thanks also for continuing to participate in the forum...even if you do own a Ford.
I own a Ford too, used to pull our Jeep around the USA.
https://www.flickr.com/photos/lwade/alb ... 7829693253
Like so many forums, the core group of knowledgable people is shrinking, as they move onto new interests and hobbies.
Thanks also for continuing to participate in the forum...even if you do own a Ford.
I own a Ford too, used to pull our Jeep around the USA.
https://www.flickr.com/photos/lwade/alb ... 7829693253
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- Vehicle Year: 2000
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- Vehicle Model: Cherokee
Re: Injector confusion
Total agreement with you Larry.lazyxj wrote:Thanks Dino for confirming what I had hoped I understood.
Like so many forums, the core group of knowledgable people is shrinking, as they move onto new interests and hobbies.
Thanks also for continuing to participate in the forum...even if you do own a Ford.
I own a Ford too, used to pull our Jeep around the USA.
https://www.flickr.com/photos/lwade/alb ... 7829693253
Dino's continuing participation in the Jeep community is truly appreciated
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Re: Injector confusion
Yeah, but not just any old Ford.lazyxj wrote:Thanks also for continuing to participate in the forum...even if you do own a Ford.

http://www.angelfire.com/my/fan/Mustang2006GT/Home.html
Thanks Russ.Russ Pottenger wrote:Dino's continuing participation in the Jeep community is truly appreciated

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Re: Injector confusion
Is there any harm in buying injectors that are "too big" for my build? As in, can I use the 26.9lb injectors in my ~245hp modified poor man recipe?
Just curious, so I know what my options are when buying injectors next week. If I find bigger ones I just want to know If I can use them or if I need to find the "24.x lb" injectors.
If I use larger ones, would I need an adjustable voltage regulator for my MAP to turn the fuel down at high RPM?
Just curious, so I know what my options are when buying injectors next week. If I find bigger ones I just want to know If I can use them or if I need to find the "24.x lb" injectors.
If I use larger ones, would I need an adjustable voltage regulator for my MAP to turn the fuel down at high RPM?
'96 Sport 4 Dr 4.0 AW4 231 D30 8.25, 4.5", 5100's, A/A SYE, '99 Intake, 703's, header, 2.5" FM 40, 31" KO2's. DD
'01 Camaro SS modded
(77k mi Sept. 2024)
'18 Durango Black Top: Family Ride
Retired Air Force
'01 Camaro SS modded

'18 Durango Black Top: Family Ride
Retired Air Force

- Cheromaniac
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Re: Injector confusion
There's no harm in buying bigger injectors than you might really need as long as you have an ECU that can be reprogrammed to reduce the injector duty cycle. Luckily yours is OBD 2 so that makes it possible.
1992 XJ 4.6 I6 - 5MT - Stroker build-up, Stroker "recipes" Sold
1995 Mustang GT - 4AT - Modded Sold
2006 Mustang GT - 5MT - Modded Midlife Crisis Car
1995 Mustang GT - 4AT - Modded Sold
2006 Mustang GT - 5MT - Modded Midlife Crisis Car

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- Where's the "any" key?
- Posts: 20
- Joined: October 16th, 2024, 2:51 pm
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Re: Injector confusion
Thank you for the info.
'96 Sport 4 Dr 4.0 AW4 231 D30 8.25, 4.5", 5100's, A/A SYE, '99 Intake, 703's, header, 2.5" FM 40, 31" KO2's. DD
'01 Camaro SS modded
(77k mi Sept. 2024)
'18 Durango Black Top: Family Ride
Retired Air Force
'01 Camaro SS modded

'18 Durango Black Top: Family Ride
Retired Air Force

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