OK…So I have finished taking all of my initial measurements to begin the machine work on my block and I am running into a few snags!

Here is a listing of the parts that I am using and the measurements that are creating my confusion.
’89 4.0L block (53005535)(9.45085 deck height)
’79 .010 under 12 CW Crankshaft (3214273)
258 rods although I do not remember the casting number off hand (5.7837 center-to-center)
Sealed Power 677CP pistons (1.581 pin height and 13.8 to 14.4 cc dish)
95’ HO Head (7120)(combustion chambers are 55.8 to 58.2cc)
My concern is that according to Jeep my block height should be approximately, 9.429 to 9.435 on a non-HO block, but my measurements lean more towards an HO block spec which would fall into the 9.450 to 9.456 range. This in turn leaves me .0485 in the hole!

I do NOT want to remove .040 from the block as it will drive my compression through the roof! My other concern is removing that much material from the block, as I do not know if the tops of the blocks came in different thicknesses depending on the casting numbers. Has anyone else run into this issue?

Supposedly, Jeep recommends a .0215 deck clearance, but that would create a .053 to.064 quench depending on the gasket, which I think would be to high. One of my thoughts was using an unfinished rod from an aftermarket source to create my own custom center-to-center. Or another was to order a semi custom piston to adjust pin height and dish to reach my desired compression. If I go that route, does anyone know of a source on the west coast or even CA?
I do NOT want to take my combustion chambers beyond 60cc’s as I will be using slightly oversized intake and exhaust valves (1.95 int and 1.53 exh). My goal is to achieve a .045 to .050 quench and I will be using a .032 head gasket if I can find one…lol. If not I will be using the VR .041 gasket instead which only increases my quench issue. Please help this newbie find a solution or am I just over thinking things here? Thanks.
