I am currently in the middle of the development of Jeep/AMC straight 6 Roller Camshafts. The first grind is only a couple weeks out.
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There are important things to keep in mind when converting this engine to a roller cam. This is a public service announcement.
1- This will be expensive. None of the major camshaft grinders have ever wanted to jump on board. I had to go to the guys that machine custom Tool Steel NHRA Top Fuel camshafts. Jesel and Militia Racing Products are the only two companies that found this project interesting and doable. The camshaft itself will cost $1,700.00. No refunds, but they can obviously be reground several times if necessary. Considering the cost, this conversion is not well suited toward a mild or stock grind. Flat tappet cams work great for that. This project is geared towards aftermarket EFI, turbochargers and goals of 1000+ HP.
2- Getting roller lifters with an anti-rotation mechanism into the lifter bores of these blocks is not simple. Roller lifters are typically 3" tall so you can't snake connected tie bar lifters into the bores. Dog bones could work but there isn't a great way to fasten dog bones into the block. They would call for an experienced machinist to come up with a good dog bone solution. Keyway lifters would work great but they're only available as a solid lifter, also installing the keyed bushings is very expensive and not really a project for the home garage. What we'll end up with is a custom tie bar solution. Well, it's really a modified tie bar. The tie bars will be riveted to one lifter and slotted on one end so you can snap them onto the other lifter while they're in their bores.
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3- The camshafts are the same material that they use in top fuel engines. The manufacturer doesn't want any other material but bronze used for distributor gears. Guess what? Nobody makes a 4.0L distributor gear in bronze, they're all iron. We have found bronze gears that will work however. Turns out, the Mopar R5 engine uses the same gear as the Jeep engine. Although, the Jeep distributor shaft is about .040" larger than the R5's. So you'll have to drill and hone the R5 bronze gear to .5285" and it will work just fine. You may want to have some spares and keep an eye on wear because you'll now have a bronze gear driving the oil pump. Or you can always go to an external pump.
4- The distributor gear may only sync up with the late model 99-06 EFI systems. It may not work with an actual distributor, The gear on the iron cast cores is indexed to a specific degree and getting the gear indexed properly presents a whole set of problems for the machinist. However, the gear is indexed due to the distributor not being able to turn 360 degrees. The fastening tab is cast into housing of those early model distributors. I think if you grind that tab off, it can then be clocked freely and fastened with an external tab.
If you guys have any thoughts on this project let me know. Especially with the lifter anti-rotation mechanism.
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