Comp Cam lifter failure
Posted: August 16th, 2008, 3:17 pm
Shortly after(about 4 days and roughly 500 miles) I installed my ported and polished head (that is in another thread) my engine started to make a knock from the valve cover. One minute it was fine the next it was rattling. That evening I took the valve cover off and the exhaust lifter was about 1/4" further down in the bore than it should have been. The damage at that time was a bent pushrod and damaged HS roller rocker. The push rod became wedged under the rocker on the aluminum body after damaging the adjustable screw.
Today I finally got around to pulling the head. Prior to pulling the head the lifter's socket was at the top of the lifter, where it should be. Once I pulled the lifter out the socket slipped down into the lifter. I took the lifter apart. What I found was that someone at Comp Cam played a cruel joke me by assembling the lifter wrong. The plunger spring, which is usually installed under the plunger was installed on top of the plunger, under the oil metering disc. I am amazed that it made it as far as it did with out incident. The only thing I can figure is that eventually the spring was pushed down into the plunger, causing the knock and failure.
However, it looks like I got off easy. It was only driven for like 7 minutes while knocking and the cam shows no damage as goes the lifter face. Prior to dis assembly I put a dial indicator on a know good push rod and measured the cam's lift and it was right where it should be. And from what I can see I see no problems with the cam lobe. Any one think I should replace the cam?
I will definitely have some words with Comp cam about this, but I doubt that I will be able to use any form of warranty as the lifter is already disassembled. Regardless I will never buy another set of Comp Cam lifters. I see this as an error that should never have happened.
I already have the replacement rocker and will be ordering a new push rod and new set of lifters, probably Crower cam savers. The hard part is going to be tracking down a .043" head gasket as the one that was in there was a MP gasket.
With all the problems I have had with this engine I am beginning to think it is cursed.
-Chris
Today I finally got around to pulling the head. Prior to pulling the head the lifter's socket was at the top of the lifter, where it should be. Once I pulled the lifter out the socket slipped down into the lifter. I took the lifter apart. What I found was that someone at Comp Cam played a cruel joke me by assembling the lifter wrong. The plunger spring, which is usually installed under the plunger was installed on top of the plunger, under the oil metering disc. I am amazed that it made it as far as it did with out incident. The only thing I can figure is that eventually the spring was pushed down into the plunger, causing the knock and failure.
However, it looks like I got off easy. It was only driven for like 7 minutes while knocking and the cam shows no damage as goes the lifter face. Prior to dis assembly I put a dial indicator on a know good push rod and measured the cam's lift and it was right where it should be. And from what I can see I see no problems with the cam lobe. Any one think I should replace the cam?
I will definitely have some words with Comp cam about this, but I doubt that I will be able to use any form of warranty as the lifter is already disassembled. Regardless I will never buy another set of Comp Cam lifters. I see this as an error that should never have happened.
I already have the replacement rocker and will be ordering a new push rod and new set of lifters, probably Crower cam savers. The hard part is going to be tracking down a .043" head gasket as the one that was in there was a MP gasket.
With all the problems I have had with this engine I am beginning to think it is cursed.
-Chris