holy torque batman
Posted: June 16th, 2009, 6:24 am
finally got my junk together. it was sort of a quick build due to me cracking a piston, so the jeep was out of commission for good, and was taking up space in my driveway in my "usual" spot up by the house and garage. I also didn't want to miss wheeling season. a little background: the Jeep is a '99 cherokee (0630 head, with distributor, before they moved to the new head) AW4, 231, Detroit locked Dana35, 4.10's, 31's on a 4.5" lift. it is not a daily driver. i got it with 27,000 miles, and commuted with it for years, bringing it up to 143,150 before cracking #2, which split the bore, leaking all of the coolant into the crankcase, while doing 75 on the interstate..... still ran too. not very well, but she ran. anyway, it is more of a trail vehicle, grocery getter, and parking garage vehicle. for work i have to get into a parking garage, and my daily driver is a Dodge Ram 2500 Turbo Diesel quad cab long bed....
anyway, i wanted to build something with low end torque, not a screamer, that would run on pump gas. this is what i ended up with.
block and head (0630) out of a '98 wrangler
12 weight crank, .010 undersized, 732 casting, nose cut by machine shop
258 short rods, weight matched
Sealed Power 802CP +0.030 pistons
speed pro molly rings
king bearings
rotating assembly balanced
machine shop dipped, bored (.030 over) honed, decked .020, painted, cam bearings, assembled bottom end.
they also did a 3 angle valve job, and cut the guides for GM performance beehive springs.
mopar performance high volume oil pump, and matching massaged oil pan.
CompCams #68-231-4 206/214 cam
Crower CamSavers lifters, 66031X3-12
Cloyes true double roller timing chain, installed straight up
mopar performance .043 head gasket, P-4259242
stock (but new) pushrods, rockers, pivot sets, bridges, and bolts
Ford Motor Sports 24# injectors, # F1TE-D5A
adapter wiring harnesses for injector connectors
63mm throttle body
still waiting on a header in the mail (backorder) so the factory exhaust with cracked header went back on.
oil pan, valve cover and distributor are pretty much the only thing from the '99 that went back in.
once i had a longblock, it got 3 coats of "Race Hemi Orange" which is good for at least 10 extra HP.
math on the head and compression and whatnot is:
(Speed Pro ZH825CP30 (same as 802CP30's) pistons with 4.2 crank and rods, 231 cam, .020 off the top -> 0.0176 from deck)
(9.58:1 SCR, 8.38:1 DCR, 0.0606 quench)
it got a full tank of 93 octane on top of a quarter tank of regular for break in, and haven't run out yet, so don't know how it is going to run on 89 or 87 yet. since it is not a daily driver, putting in a higher octane really won't bother me much anyway.
oil was added to an open valvetrain, i used delo400 10w-40, with a bottle of comp break in additive, a bottle of zddplus and a Bosch oil filter for break in.
primed the oil pump with an open valve cover to check for oil out of every pushrod. had to rotate the engine to make sure oil was getting to 2 lifters that were in motion. once i was sure oil was getting up top everywhere, valve cover was installed, oil pump was primed for 2 minutes @40 PSI, distributor re-installed using the "toothpick" method, but i used an easy-out on a tap handle, really took the slop out. new cap and rotor. hooked it all up, cranked, and hoped for the best.
with fire extinguisher at the ready, she was turned over, and fired on the first crank, maybe 5-10 seconds in. a little rough idle and racket at first, but she smoothed out real nice. little tweaker screwdriver (one with serrations on the blade to keep from vibrating out) under the throttle body stop to bring the idle up to 2000RPM for 20 minutes.
longest 20 minutes of my life.....
after cam break-in, she got an immediate oil change. another 6 quarts of Delo400 10w-40 and a quart of cam break in lube (as directed), and new Bosh oil filter.
test drive had to wait until after dinner (never ate so fast in my life) and what a hoot to drive. i always thought the 4.0 was a peppy little motor, and the 4.6 version is fantastic. a quick drive let me know something was up, high idle, 1500RPM. when i restart, it would settle around 750, where it should be. any time you hit the throttle, it would race again. a quick check with a volt meter showed the TPS at 1.15Volts at idle, and should have been under .95v. one TPS and i was on my way.
going to change the oil again around 500 miles, and will be running mobil1 10W-30 EP once the initial break is is done.
been driving like an ass, seating the rings, and trying to keep the RPM under 4000 for a while
before you ask, i have a Dana 44 in the garage that is getting fitted with ABS and ZJ disk brakes. this has been moved up the list as i can burn out both rear wheels when the pavement is wet... this 35 is NOT going to last long...
anyway, i wanted to build something with low end torque, not a screamer, that would run on pump gas. this is what i ended up with.
block and head (0630) out of a '98 wrangler
12 weight crank, .010 undersized, 732 casting, nose cut by machine shop
258 short rods, weight matched
Sealed Power 802CP +0.030 pistons
speed pro molly rings
king bearings
rotating assembly balanced
machine shop dipped, bored (.030 over) honed, decked .020, painted, cam bearings, assembled bottom end.
they also did a 3 angle valve job, and cut the guides for GM performance beehive springs.
mopar performance high volume oil pump, and matching massaged oil pan.
CompCams #68-231-4 206/214 cam
Crower CamSavers lifters, 66031X3-12
Cloyes true double roller timing chain, installed straight up
mopar performance .043 head gasket, P-4259242
stock (but new) pushrods, rockers, pivot sets, bridges, and bolts
Ford Motor Sports 24# injectors, # F1TE-D5A
adapter wiring harnesses for injector connectors
63mm throttle body
still waiting on a header in the mail (backorder) so the factory exhaust with cracked header went back on.
oil pan, valve cover and distributor are pretty much the only thing from the '99 that went back in.
once i had a longblock, it got 3 coats of "Race Hemi Orange" which is good for at least 10 extra HP.
math on the head and compression and whatnot is:
(Speed Pro ZH825CP30 (same as 802CP30's) pistons with 4.2 crank and rods, 231 cam, .020 off the top -> 0.0176 from deck)
(9.58:1 SCR, 8.38:1 DCR, 0.0606 quench)
it got a full tank of 93 octane on top of a quarter tank of regular for break in, and haven't run out yet, so don't know how it is going to run on 89 or 87 yet. since it is not a daily driver, putting in a higher octane really won't bother me much anyway.
oil was added to an open valvetrain, i used delo400 10w-40, with a bottle of comp break in additive, a bottle of zddplus and a Bosch oil filter for break in.
primed the oil pump with an open valve cover to check for oil out of every pushrod. had to rotate the engine to make sure oil was getting to 2 lifters that were in motion. once i was sure oil was getting up top everywhere, valve cover was installed, oil pump was primed for 2 minutes @40 PSI, distributor re-installed using the "toothpick" method, but i used an easy-out on a tap handle, really took the slop out. new cap and rotor. hooked it all up, cranked, and hoped for the best.
with fire extinguisher at the ready, she was turned over, and fired on the first crank, maybe 5-10 seconds in. a little rough idle and racket at first, but she smoothed out real nice. little tweaker screwdriver (one with serrations on the blade to keep from vibrating out) under the throttle body stop to bring the idle up to 2000RPM for 20 minutes.
longest 20 minutes of my life.....
after cam break-in, she got an immediate oil change. another 6 quarts of Delo400 10w-40 and a quart of cam break in lube (as directed), and new Bosh oil filter.
test drive had to wait until after dinner (never ate so fast in my life) and what a hoot to drive. i always thought the 4.0 was a peppy little motor, and the 4.6 version is fantastic. a quick drive let me know something was up, high idle, 1500RPM. when i restart, it would settle around 750, where it should be. any time you hit the throttle, it would race again. a quick check with a volt meter showed the TPS at 1.15Volts at idle, and should have been under .95v. one TPS and i was on my way.
going to change the oil again around 500 miles, and will be running mobil1 10W-30 EP once the initial break is is done.
been driving like an ass, seating the rings, and trying to keep the RPM under 4000 for a while
before you ask, i have a Dana 44 in the garage that is getting fitted with ABS and ZJ disk brakes. this has been moved up the list as i can burn out both rear wheels when the pavement is wet... this 35 is NOT going to last long...